Metal Cutting Discs Grinding and Cutting Stock Grinding Wheel

• Customization: Available
• Blade Type: Diamond Wire Saw
• Manufacturing Process: Cutting
• Model NO.: RJ-DWC300-A
• Application: Laboratory Material Cutting
• Condition: New
• Power Supply: 220V 50Hz
• Power Consumption: <550W (Max)
• Spindle Motor: AC Variable-Frequency Motor, 400W
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: RJ
• Origin: Zhengzhou, China

Product Description

Fully Automatic Diamond Wire Cutting Machine RJ-DWC300-A
Product Overview
The RJ-DWC300-A Fully Automatic Diamond Wire Cutting Machine is a high-precision and high-efficiency cutting system designed for slicing various hard and brittle materials, including ceramics, crystals, glass, metals, composites, and biomedical specimens. Utilizing a reciprocating diamond wire, it delivers ultra-precise cuts (±10μm) with minimal kerf loss, making it ideal for large-sized (up to 24") and high-value materials.

 

Key Features

1. High-Precision Cutting
   • Cutting accuracy: ±10μm
   • Rotatable worktable (0-360°) with manual or programmable control.
   • Y/Z-axis feed resolution: 0.01mm, R-axis resolution: 0.01°.
2. Efficient & Stable Operation
   • Pneumatic Tension System: Adjustable pressure (0-1MPa) protects the wire from breakage.
   • Long-Lifetime Wire: Single-loop design with wire length ≤270m, reducing replacement frequency.
   • Continuous Cutting: Automated process eliminates manual adjustments.
3. Wide Material Compatibility
   • Materials: Ceramics, crystals (Si, sapphire), glass, metals, rocks, biomedical samples, etc.
   • Large-Sample Capacity: Max cutting dimensions: Ø300mm×300mm (12"×12"), supports 24" specimens.
4. User-Friendly & Safe
   • PLC Control System + Touchscreen for intuitive operation.
   • Safety Features: Wire-break auto-stop, emergency switch.

 

Technical Specifications

Parameter	Specification
Power Supply	220V 50Hz
Power Consumption	<550W (max)
Spindle Motor	AC variable-frequency motor, 400W
Wire Speed	0-8m/s (adjustable, digital display)
Wire Diameter	≤0.45mm
Y/Z-Axis Travel	≤300mm (digital display)
Worktable Rotation	0.01° resolution, repeatability <0.032°
Tension System	Pneumatic, 0-1MPa adjustable
Machine Dimensions	1000mm×900mm×1700mm
Weight	~500kg

 

Standard Accessories

• Tension wheels ×2
• Guide wheels ×2
• Diamond wire ×2 rolls
• Water pump ×1
• Resin ceramic blocks ×2
• Wax sticks ×4

 

Optional Accessories

1. Diamond Wire (Ø0.125mm/0.25mm/0.35mm/0.42mm)
2. Cutting oil
3. Swing Mechanism (for hard materials like gemstones, jade)
4. Rotary Mechanism (optimized for hard-material cutting)
5. Heating platform
6. Oil-free silent air compressor
7. Single-crystal orientation instrument (DX-100)

 

Applications

• Semiconductors: Silicon wafers, sapphire ingot squaring.
• Optical Materials: IR glass, ZnSe, ZnS crystals.
• Biomedical: Bone, teeth, cardiovascular stent sections.
• Geology/Gemology: Jade, agate, meteorite precision cutting.
• Industrial Materials: CFRP, ceramic targets, metal alloys.

 

Advantages
 Ultra-Precision: ±10μm accuracy for R&D and industrial demands.
 High Efficiency: Automated operation minimizes manual intervention.
 Versatility: Supports diverse materials and custom fixtures.
 Reliability: Pneumatic tension + safety mechanisms ensure durability.
For technical inquiries or customized solutions, feel free to contact us!