| Customization: | Available |
|---|---|
| After-sales Service: | on-Line Service |
| Warranty: | One Year |
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Introducing our cutting-edge High-Performance Vertical Quenching Fluidized Bed Tube Furnace for Samples, a true pinnacle of innovation and efficiency in the realm of high-temperature processes. This advanced furnace is a marvel of engineering that includes a meticulously crafted ensemble: a material preheating furnace, a reaction furnace, a gas preheating furnace, a control cabinet, a gas supply system, a feeding device, and a collection device. The furnace chamber, constructed with precision from lightweight ceramic fiber, is designed for seamless operation with a sliding left-right opening, ensuring effortless access and enabling sintering under diverse inert atmospheres. Our heating elements are crafted from high-quality alloy heating wires, providing rapid and reliable heating with exceptional properties: high-temperature resistance, oxidation resistance, corrosion resistance, and swift temperature escalation. Immerse yourself in precision with our intelligent PID 30-segment temperature control system, offering unparalleled accuracy and precise temperature regulation at all times.
Behold the meticulously translated specifications of our exceptional furnace, presented in a clear and concise English table format for your ease of reference and enhanced understanding:
| Component | Specification |
|---|---|
| Structure | Double-layer shell, manually lifted structure |
| Operating Temperature | < 1000°C |
| Temperature Control | PID 30-segment programmable automatic control |
| Heating Element | High-quality resistance wire |
| Furnace Tube Material | High-quality metal tube |
| Quartz Tube Size | ≈ Φ80mm × 1000mm (customizable per customer requirements) |
| Temperature Protection | Over-temperature and segment failure alarm |
| Heating Rate | Adjustable 0-10 °C/min |
| Measuring Element | Type N thermocouple |
| Sealed Feeding Device | Sealed feed chamber: Easy-open top cover, uniform volume, pre-installed gas inlet. |
| Component | Specification |
|---|---|
| Structure | Double-layer shell, manual vertical sliding opening; reaction furnace and gas preheating furnace can be opened independently. |
| Maximum Temperature | 1200°C |
| Temperature Control | PID 30-segment programmable automatic control |
| Heating Element | High-quality resistance wire |
| Furnace Tube Material | High-quality metal tube |
| Quartz Tube Size | ≈ Outer diameter 100mm × 2500mm (customizable per customer requirements) |
| Heating Zone | ≈ 1800mm, 6 zones (independently adjustable, customizable) |
| Temperature Protection | Over-temperature and segment failure alarm |
| Heating Rate | Adjustable 0-10 °C/min |
| Measuring Element | Type N thermocouple |
| Sealing System | Top: Double-layer water-cooled sealing flange with automatic feed port, manual feed port, adjustable gas sampling port (for thermocouple/gas probe), and exhaust port. Bottom: Sealing flange with gas inlet, connected to a sealed collection chamber (with pre-installed gas inlet). |
| Compatible Gases | Any inert gas (high purity, positive pressure < 0.02MPa) |
| Component | Specification |
|---|---|
| Gas Channels | Supports 4 gas sources simultaneously (Note: Inert gases recommended; user must provide safety devices for hazardous gases.) |
| Flow Meter | Mass flow controller (MFC) |
Our Vertical Fluidized Bed Tube Furnace is a masterpiece of engineering, with precision-crafted feeding and discharge chambers that facilitate continuous material handling. This significantly enhances heat treatment efficiency. The sophisticated fluidized bed comprises a vertically aligned furnace tube and an ingeniously circular heating element distribution within the furnace chamber. This innovative design is ideal for annealing and tempering heat treatments of small steel components, as well as for pioneering vertical CVD coating applications, ensuring superior results.
Experience the perfect blend of versatility and excellence with our system, capable of operating under meticulously controlled atmospheres or vacuum conditions. It is also adaptable as a conventional tube furnace. This makes it an ideal solution for university laboratories, research institutes, and other esteemed scientific facilities, ready to elevate your research to new heights.
| Parameter | Specification |
|---|---|
| Heating Zone Length | Dual-zone, 400mm + 400mm (customizable per customer requirements) |
| Furnace Tube Dimensions | Outer diameter: 100mm × Length: 1200mm (customizable) |
| Furnace Tube Material | Stainless steel |
| Automatic Feeding System | Customizable design with: - Gas inlet at tube bottom - Screw conveyor for heavy particle extraction - Top tube configuration tailored to requirements |
| Parameter | Specification |
|---|---|
| Operating Temperature | ≤1000°C |
| Temperature Sensor | Type N thermocouple |
| Control System | Intelligent 30-segment PID programmable control: 1. AI-based PID adjustment with self-tuning 2. Multi-stage heating/cooling programs 3. Accuracy: ±1°C 4. Over-temperature/breakage protection (auto power cutoff) 5. Touchscreen operation with data logging/export |
| Heating Rate | Recommended ≤10°C/min (adjustable per process needs) |
| Heating Element | Resistance wire |
| Furnace Lining Material | Dual-layer alumina fiber boards (excellent insulation, high reflectivity, uniform temperature): - 1200°C alumina fiber - 1400°C alumina fiber |
| Parameter | Specification |
|---|---|
| Flange | Stainless steel vacuum flange (easy disassembly) |
| Sealing System | O-ring compression seal between tube/flange: - Reusable, leak-tight, quick-release design |
| Fluidization Zone | 1. Uniform gas distribution through reaction zone 2. Solid particles suspended by gas flow in heating zone 3. Openable furnace body for post-experiment quartz tube/particle removal |
| Note | Excessive gas flow may carry particles beyond heating zone; adjust flow rate based on particle size. |
| Shell Structure | Double-layer carbon steel shell with air cooling, openable design |
| Furnace Orientation | Vertical structure |
| Flange (Fluidized Bed) | Rubber-sealed flange (with analog vacuum gauge) |
| Heating Zone Length | Five heating zones, 100mm each, total length 500mm (customizable per customer requirements) |
|---|---|
| Furnace Tube Size | Diameter 25mm × 1200mm (customizable per customer requirements) |
| Tube Material | High-purity quartz tube with built-in 40-90μm sintered plate (customizable) |
| Operating Temp. | ≤1100°C |
| Max. Temperature | 1200°C |
| Temperature Sensor | N-type thermocouples (5 units) |
Harness the power of sophisticated AI-based PID regulation, featuring auto-tuning and advanced multi-segment programming for optimal performance.
Enjoy the precision of PID temperature control, complete with customizable programmable heating and cooling stages for tailored experimentation.
Experience unrivaled temperature accuracy, ensuring operations with a minimal deviation of merely ±1°C, providing you peace of mind.
Benefit from comprehensive safety features, including over-temperature and power failure protection, with automatic circuit cutoff for ultimate safety.
Leverage the auto-tuning function for meticulous temperature calibration, ensuring consistent and precise experimental results.
Embrace the ease of touchscreen operation, featuring data logging and export capabilities, streamlining your workflow with cutting-edge functionalities.
| Temp. Control Accuracy | ±1°C |
|---|---|
| Safety Protection | Over-temperature and power failure protection |
| Heating Rate | Recommended 10°C/min (adjustable per process requirements) |
| Heating Element | Resistance wire |
| Furnace Chamber Material | Polycrystalline fiber insulation (excellent thermal insulation, high reflectivity, uniform temperature distribution) |
| Flange | Stainless steel vacuum flange (easy disassembly) |
| Sealing System | O-ring compression seal (reusable, high airtightness, easy removal) |
Ensure uniformity as reaction gas effortlessly flows through the reaction zone, optimizing particle suspension for superior experimental outcomes.
Innovative gas flow suspends solid particles within the heating zone, maximizing both deposition and experimental accuracy for groundbreaking results.
Enjoy the convenience of an open-body design, allowing for effortless removal of the quartz tube and processed particles post-experimentation.
Note:Meticulously adjust the gas flow rate in harmony with particle size to ensure that particles remain within the heating zone, safeguarding the integrity of your experiment to the highest standards.
| Furnace Structure | Vertical design |
|---|---|
| Gas Flow Control | Equipped with argon float flow meters (flow range customizable per user needs) |
| Gas Ports | Two inlets (bottom), one outlet (top) |
| Parameter | Description |
|---|---|
| Display | LED or LED touch screen (customizable) |
| Working Temperature | ≤1100°C |
| Heating Rate | 0-10°C/min |
| Temperature Uniformity | ±1°C |
| Tube Diameter | 950×600 mm (OD) (customizable upon request) |
| Heating Length | 200 mm (customizable upon request) |
| Heating Elements | Resistance wire |
| Tube Material | High-purity quartz tube |
| Chamber Material | Alumina fiber |
| Thermocouple | Type N |
| Temperature Control | PID automatic control via SCR (thyristor) power regulation, with phase-angle triggering and current-limiting resistance. 30 programmable segments for precise heating/cooling rate and dwell time control. Built-in PID auto-tuning, with overheat and thermocouple break protection. Over-temperature protection and alarm for unattended operation. |
Main Applications:The 1600°C high-temperature tube furnace is the premier solution for a wide range of CVD experiments demanding precise reaction temperatures up to 1600°C. Its versatility extends to vacuum sintering, protective atmosphere sintering, the meticulous preparation of battery materials, and pioneering nanomaterials applications, setting unparalleled standards in the industry.
| Tube Furnace Section | Display | LED or LCD touch screen (optional at extra cost) |
|---|---|---|
| Working Temperature | ≤1600°C | |
| Heating Zone | Single heating zone, 300mm (customizable per customer requirements) | |
| Heating Element | Silicon molybdenum (SiMo) rods | |
| Thermocouple | Type B | |
| Temperature Control Accuracy | ±1°C | |
| Tube Size | OD 50mm (customizable per customer requirements) | |
| Material | Alumina tube | |
| Temperature Control | PID automatic control via SCR power regulation | |
| Heating Program | 30-step programmable | |
| Heating Rate | 0-10°C/min | |
| Warranty | 1-year warranty (consumables such as heating elements are not covered) |
The high-temperature tube furnace signifies a hallmark of excellence, centered around a high-purity quartz tube with a peak operational temperature reaching 1200°C. This cutting-edge equipment is equipped with an intuitive control system, offering numerous advantages such as consistent temperature distribution, uncompromising safety, supreme reliability, ease of operation, precise temperature control accuracy, superior thermal insulation, rapid heating and cooling rates, and exceptional energy efficiency. Integrated with an advanced vacuum system, it expertly supports both atmosphere introduction and vacuum pumping, allowing for customization with a vacuum pump suited to specific vacuum needs. Widely embraced by universities, research institutes, and industrial enterprises, it has become the gold standard for experimental application.
| Parameter | Specification |
|---|---|
| Maximum Temperature | 1200°C |
| Continuous Working Temperature | ≤1100°C |
| Furnace Structure | Double-layer shell design with automatic cooling system |
| Heating Rate Recommendation | ≤10°C/min |
| Tube Material | High-purity quartz tube |
| Chamber Material | Premium high-purity alumina polycrystalline fiber chamber formed by Japanese vacuum adsorption technology, featuring excellent insulation, high reflectivity and uniform temperature distribution |
| Tube Dimensions | Tapered tube φ10φ8600mm (customizable) |
| Heating Zone Length | 200mm (customizable) |
| Flange | Stainless steel sealing flange with quick-disconnect design, equipped with precision needle valve |
| Temperature Control System | 1. AI-based PID control with auto-tuning 2. 30-segment programmable heating/cooling 3. Control accuracy ±1°C 4. Over-temperature and thermocouple failure protection 5. Automatic temperature calibration |
| Heating Element | Resistance wire |
| Temperature Sensor | Type N thermocouple |
| Gas Inlet/Outlet | Integrated into flange |
Multi-station Tube Furnace
This furnace features high-purity quartz tubes as its meticulously crafted reaction chamber, operating within a temperature range of300°C to 1100°C. The control system of this esteemed series isof international caliber,ensuringunsurpassed safety, unwavering reliability, and user-focused operation. It showcasesprecise temperature control (±1°C), remarkable thermal insulation, superior temperature uniformity, and dual capability with vacuum/atmosphere environments.
Widely adoptedfor cutting-edge experimentation and bespoke production atesteemed universities, forefront research institutes, and dynamic industrial enterprises.
| Parameter | Specification |
|---|---|
| Furnace Structure | Double-shell design |
| Furnace Material | High-purity alumina polycrystalline fiber |
| Maximum Temperature | 1200°C |
| Working Temperature | 1100°C |
| Recommended Heating Rate | ≤10°C/min |
| Tube Material | High-purity quartz |
| Tube Dimensions | OD: 50mm × ID: 44mm × Length: 1000mm (customizable) |
| Heating Zone Length | 200mm (customizable) |
| Rotation Mechanism | 180° multi-angle rotatable chamber, detachable and height-adjustable |
| Flange | KF quick-release stainless steel sealing flange |
| Temperature Control System | <ul><li>AI-based PID control with auto-tuning</li><li>30-segment programmable heating/cooling</li><li>Control accuracy: ±1°C</li><li>Safety features:<ul><li>Over-temperature protection (auto-cutoff at >1200°C)</li><li>Thermocouple failure protection</li><li>Automatic main power cutoff with visual indicators (ON/OFF lights)</li></ul></li><li>Auto-calibration function</li></ul> |
| Heating Element | Resistance wire |
| Temperature Sensor | Type N thermocouple |
| Parameter | Description |
|---|---|
| Working Temperature | ≤1300°C |
| Shell Structure | Double-layered, electrostatic spray coating |
| Furnace Chamber Material | High-purity polycrystalline alumina ceramic fiber, offering excellent thermal insulation, high reflectivity, uniform temperature distribution, and strong resistance to thermal expansion and contraction |
| Heating Elements | Premium straight silicon carbide rods |
| Heating Rate | Room temperature to 1000°C: ≤10°C/min 1000°C to 1200°C: ≤5°C/min 1200°C to 1300°C: ≤2°C/min |
| Temperature Control System | PID regulation, 30-segment programmable automatic control |
| Temperature Protection | Over-temperature and thermocouple break alarm |
| Temperature Accuracy | ±1°C |
| Temperature Sensor | S-type platinum-rhodium thermocouple |
| Heating Zones | 4 zones (300+300+300+300 mm), total heating length 1200 mm, independently controllable (customizable upon request) |
| Furnace Tube | Corundum tube, Φ60×1800 mm (customizable upon request) |
| Door Opening Method | Front side-opening |
| Feeding Method | Top feeding (continuous feeding device to be purchased separately by the buyer) |
| Flange Design | Top Flange: Equipped with feed inlet, gas inlet, gas dispersion device, and mechanical vacuum pressure gauge Bottom Flange: KF interface for cyclone separator, exhaust pipe connected to safety pressure relief valve and dust filter |
| Gas Control System | 2-path mass flow meters |
| Precautions | 1. When introducing gas into the furnace tube, a pressure-reducing valve must be installed on the gas cylinder. 2. For sample heating experiments, it is not recommended to close the exhaust and intake valves at the furnace tube flange. If valves must be closed during heating, monitor the pressure gauge closely. If the pressure exceeds 0.02 MPa, immediately open the intake valve to prevent accidents (e.g., tube rupture, flange ejection). 3. When the temperature exceeds 900°C, the furnace tube must not be under vacuum; internal pressure should be maintained at atmospheric level. |
This vertical tubular furnace is a bespoke innovation for discerning customers, specifically tailored to heat treatment processes such as quenching, annealing, and tempering of small steel components, along with vertical CVD coating. It performs exceptionally under both controlled atmospheres or vacuum conditions and can seamlessly transition into a standard tubular furnace. Ideal for university labs, research institutes, and associated facilities, it represents both flexibility and precision.
| Parameter | Description |
|---|---|
| Display | LED or LED touch screen (customizable) |
| Working Temperature | ≤1100°C |
| Heating Rate | 0-10°C/min |
| Temperature Uniformity | ±1°C |
| Tube Diameter | 950×600 mm (OD) (customizable upon request) |
| Heating Length | 200 mm (customizable upon request) |
| Heating Elements | Resistance wire |
| Tube Material | High-purity quartz tube |
| Chamber Material | Alumina fiber |
| Thermocouple | Type N |
| Temperature Control | PID automatic control via SCR (thyristor) power regulation, with phase-angle triggering and current-limiting resistance. 30 programmable segments for precise heating/cooling rate and dwell time control. Built-in PID auto-tuning, with overheat and thermocouple break protection. Over-temperature protection and alarm for unattended operation. |
Crafted with precision for CVD experiments, this vertical fluidized bed tubular furnace is truly a masterpiece of engineering. Its core component, the furnace tube, is composed of high-purity quartz, designed with a bespoke shape, and enhanced with an embedded quartz mesh to ensure the secure positioning of samples. In a ballet of scientific innovation, Powder 2 cascades gracefully from the tube's summit, landing on this mesh, while another mesh is seamlessly anchored to the moveable flange assembly. The perfect symphony of nitrogen and acetylene gases fluidizes Powder 1, propelling it through the upper mesh into the coating reaction zone. Here, Powder 2 particles are elegantly escorted into the reaction zone, enabling sophisticated deposition experiments.
| Parameter | Description |
|---|---|
| Heating Zone Length | 300+300 mm, dual-zone (customizable upon request) |
| Furnace Tube Size | Φ50×1200 mm (customizable upon request) |
| Tube Material | High-purity quartz tube with built-in 5-20μm mesh (customized) |
| Working Temperature | ≤1100°C |
| Maximum Temperature | 1200°C |
| Thermocouple | Type N |
| Temperature Control System | Intelligent 30-segment PID auto-control via thyristor power regulation with auto-tuning function Built-in overheat and thermocouple break protection |
| Temperature Control Accuracy | ±1°C |
| Heating Rate | Recommended 0-10°C/min |
| Heating Elements | Resistance wire |
| Chamber Material | Alumina ceramic fiber |
| Vacuum Flange | Stainless steel vacuum flange with valves and needle valve |
| Vacuum Pump | Rotary vane vacuum pump |
| Gas System | Two-path float flowmeters for oxygen and acetylene, adjustable for material fluidization |
Presenting the groundbreaking vertical tubular furnace, exquisitely crafted with a vertically oriented tube and an annular heating element distribution. It is ideal for precise heat treatment of small steel components, such as annealing and tempering. This furnace shines in vertical CVD coating processes, offering unparalleled versatility, seamlessly operating under both controlled atmospheres and vacuum conditions. Enhance your research capabilities in university laboratories, research institutes, and scientific institutions with this state-of-the-art equipment, which also functions as a conventional tubular furnace.
| Parameter | Description |
|---|---|
| Furnace Structure | Vertical open-type structure with double-layer shell and automatic cooling system |
| Furnace Chamber Material | High-purity alumina polycrystalline fiber vacuum-formed chamber with excellent thermal insulation, high reflectivity and uniform temperature distribution |
| Continuous Working Temperature | ≤1000ºC |
| Heating Rate | Recommended ≤10ºC/min |
| Furnace Tube Material | 2520 alloy |
| Tube Structure | Dilute phase and dense phase zones connected via transition section, with welded stainless steel side pipes/flanges, top sealed flange with explosion-proof device |
| Heating Elements | Resistance wire |
| Furnace Composition | Split design: rear half fixed with heating elements embedded in insulation layer, front half openable with uniformly distributed resistance wires (wires bypass side pipes in rear section) |
| Dilute Phase Zone | 2520 alloy tube, 500mm heating zone (customizable), lower rear inlet port, thermocouple and mechanical pressure gauge for monitoring, top exhaust connected to dust detection system |
| Exhaust End | Tube extends outside furnace body with branch thermocouple and pressure gauge |
| Temperature Sensor | Type N thermocouple |
| Control System | • Independent control for dense/dilute phases • AI-based PID temperature control with 30-segment programming • ±1ºC accuracy • Phase failure and filter protections • Auto-tuning function |
| Instrumentation | Separate display meters for: • 2 dense phase thermocouples • 2 dilute phase thermocouples • 1 exhaust gas thermocouple (All mounted on control panel) |
Introducing the advanced 1000°C vertical tubular furnace, meticulously designed for rapid sample heating under vacuum or protective atmospheres. Featuring dual-side heating, it ensures unprecedented temperature uniformity. Its vertical structure facilitates optimal exhaust ventilation, while the furnace body is expertly mounted on a movable stand for effortless tube access. The top-mounted lifting mechanism is ingeniously crafted to meet diverse heating and cooling demands, catering to all your experimental needs.
This advanced high-temperature fluidized bed furnace is immaculately crafted to serve the demanding needs of university laboratories and industrial research facilities, offering unrivaled performance in:
Comprehensive chemical analysis of metals and ceramics
Thorough physical property measurements
Precision sintering and dissolution processes
Expert heat treatment of small rigid components, including annealing and calcination
Exceptional Advantages:
Vertical gas flowensures optimal removal of reaction byproducts
Precision dual-zone heatingdelivering outstanding ±1°C temperature uniformity
User-friendly ergonomic accessfeaturing an adjustable height mechanism for ease of use
Versatile multi-process compatibilitysupports seamless operations in both vacuum and atmospheric conditions
| Parameter | Specification |
|---|---|
| Tube Dimensions | 60mm (OD) |
| Furnace Door Structure | Openable design |
| Shell Material | Stainless steel |
| Heating Zone Length | 400×400mm |
| Cooling Zone | 200-600mm (final design dependent) |
| Tube Material | 310S stainless steel |
| Operating Temperature | ≤1000°C |
| Heating Rate | 0-10°C/min |
| Furnace Lining | Alumina polycrystalline fiber |
| Temperature Control | Intelligent 80-segment programmable control with independent zone regulation |
| Temperature Accuracy | ±1°C |
| Heating Elements | Resistance wire |
| Operating Voltage | AC 220V 50Hz single phase |
| Maximum Power | Final design dependent |
| Thermocouple Configuration | • T1: Chamber temperature monitoring (Zone 1) • T2: Gas temperature control (400°C) • T3: Chamber temperature control (Zone 2) • T4: Load thermocouple (top position for crucible temperature measurement) |
| Lifting Mechanism | Sealed vertical lift system for positioning samples between heating zone (Zone 2) and cooling zone |
The state-of-the-art vertical fluidized bed tubular furnace is expertly tailored for CVD experiments focusing on powder surface deposition. It features a high-purity quartz tube with a custom-shaped design, incorporating a quartz boat equipped with a porous quartz plate, customizable to achieve optimal pore size. The powder sample rests securely on this plate, while a bottom-fed gas effortlessly flows through, suspending particles within the heating zone for efficient and precise deposition experiments.
Important Note:To ensure particles do not bypass the heating zone during gas injection, meticulously adjust the flow rate to align perfectly with the particle size during experimental procedures, ensuring optimal results.
Distinguished Features:
Customizable porous quartz plateengineered for superior fluidization and control
Precision gas flow controlensures consistent and reliable particle suspension
Crafted from high-purity quartzto guarantee absolute chemical inertness and integrity
Ingenious vertical designfacilitates highly efficient gas-solid interaction
| Parameter | Specification |
|---|---|
| Heating Zone Length | 440mm (customizable) |
| Furnace Tube Dimensions | Φ60×1000mm (customizable) |
| Tube Material | High-purity quartz tube with built-in 0.2mm porous quartz plate (customized) |
| Operating Temperature | ≤1100°C |
| Maximum Temperature | 1200°C |
| Temperature Sensor | Type N thermocouple |
| Temperature Control System | Intelligent 30-segment PID programmable control with auto-tuning function |
| Temperature Accuracy | ±1°C |
| Temperature Protection | Over-temperature and thermocouple break protection |
| Heating Rate | Recommended 0-10°C/min |
| Heating Elements | Resistance wire |
| Furnace Lining Material | Polycrystalline fiber with excellent insulation, high reflectivity and uniform temperature distribution |
| Flange | Detachable stainless steel vacuum flange |
| Sealing System | O-ring compression seal (reusable, good airtightness) |
|Fluidization Zone Attributes| 1. Uniform reaction gas flow ensures consistent distribution throughout the zone
2. Gas flow effectively suspends solid particles within the heating zone
3. Removable design allows for convenient tube extraction post-experiment |
|Critical Notice| Adjust the gas flow meticulously according to particle size to guarantee particles remain optimally within the heating zone |
| Additional Features | |
|---|---|
| Pressure Gauge | Mechanical pressure gauge at gas outlet |
| Shell Structure | Double-walled with air cooling system, openable design |
| Furnace Structure | Vertical configuration |
| Flow Meter | Hydrogen float flow meter for precise fluidization control |
Core Advantages:
Customizable porous plateensures optimal fluidization
Precision temperature controlachieves ±1°C accuracy
Swift access designfacilitates sample handling
Advanced versatile gas flow controlaccommodates different particle sizes
Introducing the High-Performance Vertical Quenching Fluidized Bed Tube Furnace, a true testament to the innovative prowess of HENAN RUNJING INSTRUMENT EQUIPMENT CO.,LTD. This remarkable furnace combines state-of-the-art engineering with unparalleled flexibility. Its vertical tube design, accompanied by artistically positioned circular heating elements, excels in a multitude of heat treatment processes such as quenching, annealing, and tempering of petite steel components. Furthermore, it is remarkably suited for vertical CVD coating applications. The furnace showcases exceptional adaptability, operating seamlessly under both atmospheric and vacuum conditions, and serving as a conventional tube furnace. Ideal for university labs, research institutions, and small-scale production industries, this equipment exemplifies cutting-edge innovation and superior performance.
| Parameter | Specification |
|---|---|
| Max Temperature | 1200°C |
| Uniform Heating Zone | 120mm × 440mm (Customizable upon request) |
| Tube Diameter | 100mm (Customizable upon request) |
| Number of Heating Zones | Single zone (Customizable upon request) |
| Insulation Material | High-purity alumina fiber lining, reducing heat loss and ensuring high-temperature stability. |
| Shell Material | High-quality cold-rolled steel plate, electrostatic powder-coated for a hard and durable finish with excellent rust resistance. |
| Furnace Door | Side-opening |
| Main Controller | PID 30-segment programmable control Over-temperature alarm Thermocouple break alarm |
| Temperature Sensor | Type N thermocouple |
| Heating Element | Resistance wire |
| Heating Rate | 0-10°C/min |
This exceptional furnace features a sophisticated resistance wire heating element, representing a pinnacle of precision and operational efficiency. The furnace's double-layer shell structure, paired with a 30-segment programmable temperature control system, leverages phase-shift triggering and advanced thyristor control to ensure unmatched temperature accuracy. Its chamber, constructed from premium alumina polycrystalline fiber, provides outstanding thermal performance, while the inclusion of a stainless steel furnace tube guarantees long-lasting durability. The thoughtfully engineered openable furnace door simplifies tube replacement, significantly enhancing user convenience and operational efficiency.
The high-temperature vertical tube furnace sets a new benchmark for excellence with its unrivaled benefits. Delivering impeccably uniform temperature distribution and maintaining a minimal surface temperature, it is ingeniously designed for rapid heating and cooling cycles while prioritizing energy efficiency. This extraordinary furnace not only meets expectations but consistently surpasses them, providing an exceptional user experience with each application.
| Parameter | Specification |
|---|---|
| Furnace Type | Vertical, openable |
| Furnace Material | Alumina refractory fiber |
| Heating Element | Resistance wire |
| Working Temperature | ≤1000°C |
| Heating Rate | Adjustable (0~10°C/min) |
| Heating Zones | Dual zones (preheating zone + high-temperature zone) |
| Total Zone Length | 200+200 / 300+300 / 400+400 mm (customizable upon request) |
| Tube Material | Custom stainless steel tube |
| Tube Diameter | 40, 50, 60, 80, 100, 120, 200 mm (customizable upon request) |
| Control Mode | Multi-segment intelligent PID programmable control, (reserved communication interface) |
| Metal Tube Length | 440mm + 380mm (customizable upon request) |
| Temperature Sensor | Type N thermocouple |
| After-Sales Service | 1-year warranty, lifetime maintenance (consumables such as high-temperature sealing rings, furnace tubes, and heating elements are not covered) |
| Customization | Fluidized bed version available upon request |
Introducing the pinnacle of quenching technology, the vertical vacuum tube quenching furnace, equipped with state-of-the-art molybdenum disilicide (MoSi2) heating elements. Its robust double-layer shell structure includes an 80mm-diameter corundum tube and a liquid-sealed container specifically crafted for sample quenching. This furnace represents the ultimate fusion of advanced innovation and practical functionality, setting a new standard in thermal treatment technology.
Unlock the wonders of rapid phase transformation research with this revolutionary device, designed to enable instantaneous sample immersion from extreme high temperatures of up to 1700°C into an ice-water or oil bath. Ideal for laboratory experiments, it offers unparalleled insights into material phase transformations and microstructural properties, establishing itself as an indispensable tool for pioneering research and development.
| Parameter | Specification |
|---|---|
| Furnace Structure | (1) Double-layer shell with air cooling system keeps surface temperature below 50°C. (2) High-purity alumina fiber insulation throughout the furnace chamber. (3) Includes one corundum tube and a stainless steel sealing flange (pre-installed with needle valve and mechanical pressure gauge). (4) Sealed liquid container connected via a corundum tube (180mm limit) ensures contamination-free sample quenching. |
| Long-term Working Temp. | 800-1600°C |
| Max. Working Temp. | 1700°C |
| Heating/Cooling Rate | Below 1200°C: 5°C/min; Above 1200°C: 10°C/min |
| Heating Zone Length | 300 mm (customizable) |
| Heating Element | U-shaped MoSi2 rods |
| Thermocouple | Type B (PtRh-PtRh) |
| Chiller | Cools flange ends to protect seals |
| Temperature Controller | 1. PID control with 30-segment programming 2. Accuracy: ±1°C 3. Over-temp/thermocouple break protection (auto power cutoff) 4. Auto-tuning function |
| Furnace Tube | Material: Corundum (OD: 80mm; ID: 70mm; Length: 1000mm) Customizable. Tube plugs required before use to block thermal radiation. |
| Vacuum Flanges & Valves | 1. Top: Stainless steel flange with hook, sample ejection port, and thermocouple interface 2. Bottom: Gate valve + mechanical pressure gauge 3. Bottom flange includes gas inlet |
| Quenching Container | 1. Stainless steel liquid tank fixed below tube 2. Manual gate valve between tube and tank 3. Top flange: Hanging mechanism (max 1000g sample) 4. Push-release mechanism for sample quenching 5. Requires 5 PSI argon purge and open gate valve before release |
| Vacuum Pump | Standard: Stainless steel vacuum flange with valves. Vacuum range: 10 Pa (mechanical pump); 10<sup>-3</sup> Pa (molecular pump) |
Kejia Electric Furnace presents the revolutionary 1600°C small vertical high-temperature tube furnace, a masterpiece of engineering brilliance crafted for CVD experiments involving powder surface deposition. Featuring a furnace chamber made from high-purity alumina fiber, it offers effortless operation, precise temperature control, superior thermal insulation, and uniform temperature distribution. It supports the introduction of various atmospheres and vacuum extraction, positioning it as an essential element in university laboratories and industrial research settings. Whether synthesizing carbon nanotubes, coating crystalline silicon substrates, welding metals, or performing heat treatments, this furnace accommodates a comprehensive range of high, medium, and low-temperature CVD processes with unmatched precision.
| Parameter | Specification |
|---|---|
| Furnace Tube Size | 960×900mm (customizable according to customer requirements) |
| Heating Zone Length | 300mm (customizable according to customer requirements) |
| Operating Temperature | 1500°C (long-term heating temperature) |
| Maximum Temperature | 1600°C |
| Temperature Control | Intelligent 30-segment programmable control (optional LCD touch screen) |
| Temperature Accuracy | ±1°C |
| Safety Protection | Over-temperature and thermocouple break protection |
| Heating Rate | Recommended 0~10°C/min |
| Heating Elements | Silicon molybdenum rods |
| Chamber Material | Polycrystalline ceramic fiber, dust-free, excellent insulation, high reflectivity, uniform temperature field, strong thermal shock resistance |
| Flange Connections | Equipped with two stainless steel vacuum flanges, pre-installed with mechanical pressure gauge and stainless steel stop valve |
| Sealing System | Silicone O-ring compression seal between furnace tube and flange, easy to disassemble and reusable, excellent airtightness |
| Vacuum Level | Dual-stage rotary vane pump: 10² Torr Molecular pump unit: 10 Torr |
| Tube Material | Alumina tube |
| Airtightness | 4.03×10³ Pa |
| Temperature Sensor | Type B thermocouple |
Explore a new frontier in thermal treatment with the vertical tube atmosphere furnace, ingeniously designed for rapid sample heating and cooling under either a vacuum or protective atmospheres. Its innovative four-sided heating mechanism ensures a perfectly uniform temperature field, while the vertical structure optimizes gas exhaust flow. Conveniently mounted on a movable stand, it simplifies tube loading and unloading, consistently maintaining exceptional temperature consistency throughout the process.
| Parameter | Specification |
|---|---|
| Furnace Tube Size | 950×1000mm (custom sizes available upon request) |
| Heating Zone Length | 440mm (customizable) |
| Operating Temperature | 1100°C |
| Maximum Temperature | 1200°C |
| Temperature Control | Intelligent 30-segment programmable control (optional LCD touch screen) |
| Temperature Accuracy | ±1°C |
| Safety Protection | Over-temperature and thermocouple break protection |
| Heating Rate | 0~10°C/min |
| Heating Elements | Resistance wire |
| Chamber Material | Polycrystalline ceramic fiber - dust-free, excellent insulation, high reflectivity, uniform temperature field, strong thermal shock resistance |
| Flange Connections | Standard with two stainless steel vacuum flanges, pre-installed with mechanical pressure gauge and stainless steel stop valve |
| Sealing System | Silicone O-ring compression seal between tube and flange - easy disassembly, reusable, excellent airtightness (maintains pressure gauge stability for 12 hours) |
| Vacuum Level | Dual-stage rotary vane pump: 10² Torr Molecular pump unit: 10 Torr |
| Gas Supply System | Equipped with float flow meter; customers can control gas flow rate using float or mass flow meter |
| Tube Material | Fused quartz tube |
| Airtightness | 4.03×10³ Pa |
| Temperature Sensor | Type N thermocouple |
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