| Customization: | Available |
|---|---|
| After-sales Service: | on-Line Service |
| Warranty: | One Year |
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Discover the pinnacle of high-temperature technology with our Vertical Quenching Fluidized Bed Tube Furnace, expertly crafted by HENAN RUNJING INSTRUMENT EQUIPMENT CO., LTD. This innovative furnace is an engineering marvel, featuring a sophisticated ensemble of a material preheating furnace, reaction furnace, gas preheating furnace, control cabinet, gas supply system, feeding device, and collection device. The furnace chamber, made from lightweight ceramic fiber, stands as a testament to precision and durability, with a user-friendly sliding left-right opening that facilitates easy access for sintering under a variety of inert atmospheres. The essence of rapid performance, our heating elements employ high-quality alloy heating wires, renowned for their fast heating rates, exceptional high-temperature resistance, and robust oxidation and corrosion resistance. Elevate your temperature regulation with our intelligent PID 30-segment temperature control system, promising unmatched precision and reliability.
Presenting the comprehensive translation of specifications into an elegant and accessible English table format for your convenience:
| Component | Specification |
|---|---|
| Structure | Double-layer shell, manually lifted structure |
| Operating Temperature | < 1000°C |
| Temperature Control | PID 30-segment programmable automatic control |
| Heating Element | High-quality resistance wire |
| Furnace Tube Material | High-quality metal tube |
| Quartz Tube Size | ≈ Φ80mm × 1000mm (customizable per customer requirements) |
| Temperature Protection | Over-temperature and segment failure alarm |
| Heating Rate | Adjustable 0-10 °C/min |
| Measuring Element | Type N thermocouple |
| Sealed Feeding Device | Sealed feed chamber: Easy-open top cover, uniform volume, pre-installed gas inlet. |
| Component | Specification |
|---|---|
| Structure | Double-layer shell, manual vertical sliding opening; reaction furnace and gas preheating furnace can be opened independently. |
| Maximum Temperature | 1200°C |
| Temperature Control | PID 30-segment programmable automatic control |
| Heating Element | High-quality resistance wire |
| Furnace Tube Material | High-quality metal tube |
| Quartz Tube Size | ≈ Outer diameter 100mm × 2500mm (customizable per customer requirements) |
| Heating Zone | ≈ 1800mm, 6 zones (independently adjustable, customizable) |
| Temperature Protection | Over-temperature and segment failure alarm |
| Heating Rate | Adjustable 0-10 °C/min |
| Measuring Element | Type N thermocouple |
| Sealing System | Top: Double-layer water-cooled sealing flange with automatic feed port, manual feed port, adjustable gas sampling port (for thermocouple/gas probe), and exhaust port. Bottom: Sealing flange with gas inlet, connected to a sealed collection chamber (with pre-installed gas inlet). |
| Compatible Gases | Any inert gas (high purity, positive pressure < 0.02MPa) |
| Component | Specification |
|---|---|
| Gas Channels | Supports 4 gas sources simultaneously (Note: Inert gases recommended; user must provide safety devices for hazardous gases.) |
| Flow Meter | Mass flow controller (MFC) |
Our Vertical Fluidized Bed Tube Furnace is a powerhouse of efficiency, integrated with advanced feeding and discharge chambers for unparalleled heat treatment effectiveness. The innovative fluidized bed design incorporates a vertically oriented furnace tube and a circular heating element configuration, making it the ideal solution for the annealing and tempering of small steel components and vertical CVD coating applications.
With the capability to operate under both controlled atmospheres and vacuum conditions, this versatile system also functions as a traditional tube furnace, making it an indispensable asset for university laboratories, research institutes, and similar scientific environments.
| Parameter | Specification |
|---|---|
| Heating Zone Length | Dual-zone, 400mm + 400mm (customizable per customer requirements) |
| Furnace Tube Dimensions | Outer diameter: 100mm × Length: 1200mm (customizable) |
| Furnace Tube Material | Stainless steel |
| Automatic Feeding System | Customizable design with: - Gas inlet at tube bottom - Screw conveyor for heavy particle extraction - Top tube configuration tailored to requirements |
| Parameter | Specification |
|---|---|
| Operating Temperature | ≤1000°C |
| Temperature Sensor | Type N thermocouple |
| Control System | Intelligent 30-segment PID programmable control: 1. AI-based PID adjustment with self-tuning 2. Multi-stage heating/cooling programs 3. Accuracy: ±1°C 4. Over-temperature/breakage protection (auto power cutoff) 5. Touchscreen operation with data logging/export |
| Heating Rate | Recommended ≤10°C/min (adjustable per process needs) |
| Heating Element | Resistance wire |
| Furnace Lining Material | Dual-layer alumina fiber boards (excellent insulation, high reflectivity, uniform temperature): - 1200°C alumina fiber - 1400°C alumina fiber |
| Parameter | Specification |
|---|---|
| Flange | Stainless steel vacuum flange (easy disassembly) |
| Sealing System | O-ring compression seal between tube/flange: - Reusable, leak-tight, quick-release design |
| Fluidization Zone | 1. Uniform gas distribution through reaction zone 2. Solid particles suspended by gas flow in heating zone 3. Openable furnace body for post-experiment quartz tube/particle removal |
| Note | Excessive gas flow may carry particles beyond heating zone; adjust flow rate based on particle size. |
| Shell Structure | Double-layer carbon steel shell with air cooling, openable design |
| Furnace Orientation | Vertical structure |
| Flange (Fluidized Bed) | Rubber-sealed flange (with analog vacuum gauge) |
| Heating Zone Length | Five heating zones, 100mm each, total length 500mm (customizable per customer requirements) |
|---|---|
| Furnace Tube Size | Diameter 25mm × 1200mm (customizable per customer requirements) |
| Tube Material | High-purity quartz tube with built-in 40-90μm sintered plate (customizable) |
| Operating Temp. | ≤1100°C |
| Max. Temperature | 1200°C |
| Temperature Sensor | N-type thermocouples (5 units) |
Harness the power of AI-based PID regulation with auto-tuning and multi-segment programming, elevating your temperature control experience.
Advanced PID temperature control with programmable heating/cooling stages for tailored thermal management.
Achieve unparalleled temperature accuracy with a precision of ±1°C, ensuring exact results every time.
Safety is paramount with over-temperature and power failure protection, ensuring automatic circuit cutoff.
Refine your temperature calibration with the sophisticated auto-tuning function.
Experience the future with touchscreen operation, complete with data logging and export capabilities for seamless analysis.
| Temp. Control Accuracy | ±1°C |
|---|---|
| Safety Protection | Over-temperature and power failure protection |
| Heating Rate | Recommended 10°C/min (adjustable per process requirements) |
| Heating Element | Resistance wire |
| Furnace Chamber Material | Polycrystalline fiber insulation (excellent thermal insulation, high reflectivity, uniform temperature distribution) |
| Flange | Stainless steel vacuum flange (easy disassembly) |
| Sealing System | O-ring compression seal (reusable, high airtightness, easy removal) |
The reaction gas flows with unparalleled uniformity through the reaction zone, setting the stage for optimal performance.
Ingeniously suspended solid particles in the heating zone by meticulously controlled gas flow.
Our open-body design allows effortless access post-experimentation, facilitating easy removal of the quartz tube and processed particles.
Note: To ensure the integrity of your experiments, adjust the gas flow rate according to particle size as excessive flow might carry particles beyond the heating zone.
| Furnace Structure | Vertical design |
|---|---|
| Gas Flow Control | Equipped with argon float flow meters (flow range customizable per user needs) |
| Gas Ports | Two inlets (bottom), one outlet (top) |
| Parameter | Description |
|---|---|
| Display | LED or LED touch screen (customizable) |
| Working Temperature | ≤1100°C |
| Heating Rate | 0-10°C/min |
| Temperature Uniformity | ±1°C |
| Tube Diameter | 950×600 mm (OD) (customizable upon request) |
| Heating Length | 200 mm (customizable upon request) |
| Heating Elements | Resistance wire |
| Tube Material | High-purity quartz tube |
| Chamber Material | Alumina fiber |
| Thermocouple | Type N |
| Temperature Control | PID automatic control via SCR (thyristor) power regulation, with phase-angle triggering and current-limiting resistance. 30 programmable segments for precise heating/cooling rate and dwell time control. Built-in PID auto-tuning, with overheat and thermocouple break protection. Over-temperature protection and alarm for unattended operation. |
Main Applications: Our cutting-edge 1600°C high-temperature tube furnace is an essential tool for versatile CVD experiments requiring elevated reaction temperatures of approximately 1600°C. Perfectly suited for vacuum sintering, protective atmosphere sintering, the development of battery materials, and the innovative preparation of nanomaterials, among other pioneering applications.
| Tube Furnace Section | Display | LED or LCD touch screen (optional at extra cost) |
|---|---|---|
| Working Temperature | ≤1600°C | |
| Heating Zone | Single heating zone, 300mm (customizable per customer requirements) | |
| Heating Element | Silicon molybdenum (SiMo) rods | |
| Thermocouple | Type B | |
| Temperature Control Accuracy | ±1°C | |
| Tube Size | OD 50mm (customizable per customer requirements) | |
| Material | Alumina tube | |
| Temperature Control | PID automatic control via SCR power regulation | |
| Heating Program | 30-step programmable | |
| Heating Rate | 0-10°C/min | |
| Warranty | 1-year warranty (consumables such as heating elements are not covered) |
Introducing the high-temperature tube furnace, which leverages the purity of high-purity quartz tubes to achieve a maximum working temperature of 1200°C. This line of equipment is revered for its intuitive control system and offers an array of benefits: consistent temperature distribution, heightened safety and reliability, straightforward operation, accurate temperature control, superior thermal insulation, swift heating/cooling, and energy-conscious performance. Equipped with an adaptable vacuum system, it supports both atmosphere introduction and vacuum pumping, tailored to customer-specific vacuum specifications. Widely adopted in esteemed universities, research institutes, and industrial enterprises, it is indispensable for cutting-edge experimentation.
| Parameter | Specification |
|---|---|
| Maximum Temperature | 1200°C |
| Continuous Working Temperature | ≤1100°C |
| Furnace Structure | Double-layer shell design with automatic cooling system |
| Heating Rate Recommendation | ≤10°C/min |
| Tube Material | High-purity quartz tube |
| Chamber Material | Premium high-purity alumina polycrystalline fiber chamber formed by Japanese vacuum adsorption technology, featuring excellent insulation, high reflectivity and uniform temperature distribution |
| Tube Dimensions | Tapered tube φ10φ8600mm (customizable) |
| Heating Zone Length | 200mm (customizable) |
| Flange | Stainless steel sealing flange with quick-disconnect design, equipped with precision needle valve |
| Temperature Control System | 1. AI-based PID control with auto-tuning 2. 30-segment programmable heating/cooling 3. Control accuracy ±1°C 4. Over-temperature and thermocouple failure protection 5. Automatic temperature calibration |
| Heating Element | Resistance wire |
| Temperature Sensor | Type N thermocouple |
| Gas Inlet/Outlet | Integrated into flange |
Multi-station Tube Furnace
This furnace ingeniously employs high-purity quartz tubes as its reaction chamber, operating within a versatile temperature scope of 300°C to 1100°C. The system's control is of an internationally advanced standard, ensuring exceptional safety, consistent reliability, and effortless user interaction. It is distinguished by precise temperature regulation (±1°C), outstanding thermal insulation, uniform temperature distribution, and compatibility with vacuum/atmosphere settings.
Broadly implemented in experimental setups and small-batch manufacturing within universities, research institutes, and industrial enterprises.
| Parameter | Specification |
|---|---|
| Furnace Structure | Double-shell design |
| Furnace Material | High-purity alumina polycrystalline fiber |
| Maximum Temperature | 1200°C |
| Working Temperature | 1100°C |
| Recommended Heating Rate | ≤10°C/min |
| Tube Material | High-purity quartz |
| Tube Dimensions | OD: 50mm × ID: 44mm × Length: 1000mm (customizable) |
| Heating Zone Length | 200mm (customizable) |
| Rotation Mechanism | 180° multi-angle rotatable chamber, detachable and height-adjustable |
| Flange | KF quick-release stainless steel sealing flange |
| Temperature Control System | <ul><li>AI-based PID control with auto-tuning</li><li>30-segment programmable heating/cooling</li><li>Control accuracy: ±1°C</li><li>Safety features:<ul><li>Over-temperature protection (auto-cutoff at >1200°C)</li><li>Thermocouple failure protection</li><li>Automatic main power cutoff with visual indicators (ON/OFF lights)</li></ul></li><li>Auto-calibration function</li></ul> |
| Heating Element | Resistance wire |
| Temperature Sensor | Type N thermocouple |
| Parameter | Description |
|---|---|
| Working Temperature | ≤1300°C |
| Shell Structure | Double-layered, electrostatic spray coating |
| Furnace Chamber Material | High-purity polycrystalline alumina ceramic fiber, offering excellent thermal insulation, high reflectivity, uniform temperature distribution, and strong resistance to thermal expansion and contraction |
| Heating Elements | Premium straight silicon carbide rods |
| Heating Rate | Room temperature to 1000°C: ≤10°C/min 1000°C to 1200°C: ≤5°C/min 1200°C to 1300°C: ≤2°C/min |
| Temperature Control System | PID regulation, 30-segment programmable automatic control |
| Temperature Protection | Over-temperature and thermocouple break alarm |
| Temperature Accuracy | ±1°C |
| Temperature Sensor | S-type platinum-rhodium thermocouple |
| Heating Zones | 4 zones (300+300+300+300 mm), total heating length 1200 mm, independently controllable (customizable upon request) |
| Furnace Tube | Corundum tube, Φ60×1800 mm (customizable upon request) |
| Door Opening Method | Front side-opening |
| Feeding Method | Top feeding (continuous feeding device to be purchased separately by the buyer) |
| Flange Design | Top Flange: Equipped with feed inlet, gas inlet, gas dispersion device, and mechanical vacuum pressure gauge Bottom Flange: KF interface for cyclone separator, exhaust pipe connected to safety pressure relief valve and dust filter |
| Gas Control System | 2-path mass flow meters |
| Precautions | 1. When introducing gas into the furnace tube, a pressure-reducing valve must be installed on the gas cylinder. 2. For sample heating experiments, it is not recommended to close the exhaust and intake valves at the furnace tube flange. If valves must be closed during heating, monitor the pressure gauge closely. If the pressure exceeds 0.02 MPa, immediately open the intake valve to prevent accidents (e.g., tube rupture, flange ejection). 3. When the temperature exceeds 900°C, the furnace tube must not be under vacuum; internal pressure should be maintained at atmospheric level. |
This vertical tubular furnace is a bespoke model crafted with precision for discerning customers, primarily utilized in heat treatment processes like quenching, annealing, and tempering of small steel components, alongside vertical CVD coating. Its capability to operate under controlled atmospheres or vacuum conditions, and versatility to function as a standard tubular furnace, makes it an invaluable asset in university laboratories, research institutes, and similar esteemed institutions.
| Parameter | Description |
|---|---|
| Display | LED or LED touch screen (customizable) |
| Working Temperature | ≤1100°C |
| Heating Rate | 0-10°C/min |
| Temperature Uniformity | ±1°C |
| Tube Diameter | 950×600 mm (OD) (customizable upon request) |
| Heating Length | 200 mm (customizable upon request) |
| Heating Elements | Resistance wire |
| Tube Material | High-purity quartz tube |
| Chamber Material | Alumina fiber |
| Thermocouple | Type N |
| Temperature Control | PID automatic control via SCR (thyristor) power regulation, with phase-angle triggering and current-limiting resistance. 30 programmable segments for precise heating/cooling rate and dwell time control. Built-in PID auto-tuning, with overheat and thermocouple break protection. Over-temperature protection and alarm for unattended operation. |
Introducing our specialized vertical fluidized bed tubular furnace, meticulously engineered for CVD experiments involving solid-phase vapor deposition. Featuring a high-purity quartz tube with a unique custom shape and an embedded quartz mesh for optimal fixation. Powder 2 is meticulously introduced from the tube's summit onto this mesh. A secondary mesh is secured to the movable flange assembly, allowing nitrogen and acetylene to fluidize Powder 1 gas through the upper mesh into the reaction zone. Here, Powder 2 particles are effectively conveyed into the reaction zone for precise deposition experiments, delivering unmatched experimental accuracy and results.
| Parameter | Description |
|---|---|
| Heating Zone Length | 300+300 mm, dual-zone (customizable upon request) |
| Furnace Tube Size | Φ50×1200 mm (customizable upon request) |
| Tube Material | High-purity quartz tube with built-in 5-20μm mesh (customized) |
| Working Temperature | ≤1100°C |
| Maximum Temperature | 1200°C |
| Thermocouple | Type N |
| Temperature Control System | Intelligent 30-segment PID auto-control via thyristor power regulation with auto-tuning function Built-in overheat and thermocouple break protection |
| Temperature Control Accuracy | ±1°C |
| Heating Rate | Recommended 0-10°C/min |
| Heating Elements | Resistance wire |
| Chamber Material | Alumina ceramic fiber |
| Vacuum Flange | Stainless steel vacuum flange with valves and needle valve |
| Vacuum Pump | Rotary vane vacuum pump |
| Gas System | Two-path float flowmeters for oxygen and acetylene, adjustable for material fluidization |
This cutting-edge vertical tubular furnace is distinguished by its vertically aligned furnace tube and ingeniously distributed annular heating elements. It is meticulously designed to excel in heat treatment processes, such as annealing and tempering of small steel components, as well as vertical Chemical Vapor Deposition (CVD) coating applications. This versatile equipment can seamlessly operate under controlled atmospheres or vacuum conditions, and it doubles as a conventional tubular furnace. Its application is perfect for university laboratories, research institutes, and other scientific facilities that demand precision and reliability.
| Parameter | Description |
|---|---|
| Furnace Structure | Vertical open-type structure with double-layer shell and automatic cooling system |
| Furnace Chamber Material | High-purity alumina polycrystalline fiber vacuum-formed chamber with excellent thermal insulation, high reflectivity and uniform temperature distribution |
| Continuous Working Temperature | ≤1000ºC |
| Heating Rate | Recommended ≤10ºC/min |
| Furnace Tube Material | 2520 alloy |
| Tube Structure | Dilute phase and dense phase zones connected via transition section, with welded stainless steel side pipes/flanges, top sealed flange with explosion-proof device |
| Heating Elements | Resistance wire |
| Furnace Composition | Split design: rear half fixed with heating elements embedded in insulation layer, front half openable with uniformly distributed resistance wires (wires bypass side pipes in rear section) |
| Dilute Phase Zone | 2520 alloy tube, 500mm heating zone (customizable), lower rear inlet port, thermocouple and mechanical pressure gauge for monitoring, top exhaust connected to dust detection system |
| Exhaust End | Tube extends outside furnace body with branch thermocouple and pressure gauge |
| Temperature Sensor | Type N thermocouple |
| Control System | • Independent control for dense/dilute phases • AI-based PID temperature control with 30-segment programming • ±1ºC accuracy • Phase failure and filter protections • Auto-tuning function |
| Instrumentation | Separate display meters for: • 2 dense phase thermocouples • 2 dilute phase thermocouples • 1 exhaust gas thermocouple (All mounted on control panel) |
Experience the exceptional capabilities of this 1000°C vertical tubular furnace, which boasts an innovative architecture allowing for rapid sample heating under both vacuum or protective atmospheric conditions. With dual-side heating, it ensures unparalleled temperature uniformity. Its vertical structure enhances smooth exhaust ventilation, while the furnace body is conveniently fitted on a movable stand for effortless tube access. A top-mounted lifting mechanism further accommodates diverse heating and cooling requirements, making this furnace a superior choice for advanced scientific applications.
Tailored for excellence, this high-temperature fluidized bed furnace is engineered primarily for university laboratories and industrial research facilities, making it indispensable for a variety of applications:
Intricate chemical analysis of metals and ceramics
Comprehensive physical property measurements
Efficient sintering and dissolution processes
Advanced heat treatment for small rigid components, including annealing and calcination
Key Advantages:
Innovative vertical gas flow enhances removal of reaction byproducts
Dual-zone heating ensures ±1°C temperature uniformity
Ergonomic design for access featuring an adjustable height mechanism
Compatibility with multiple processes including both vacuum and atmospheric operations
| Parameter | Specification |
|---|---|
| Tube Dimensions | 60mm (OD) |
| Furnace Door Structure | Openable design |
| Shell Material | Stainless steel |
| Heating Zone Length | 400×400mm |
| Cooling Zone | 200-600mm (final design dependent) |
| Tube Material | 310S stainless steel |
| Operating Temperature | ≤1000°C |
| Heating Rate | 0-10°C/min |
| Furnace Lining | Alumina polycrystalline fiber |
| Temperature Control | Intelligent 80-segment programmable control with independent zone regulation |
| Temperature Accuracy | ±1°C |
| Heating Elements | Resistance wire |
| Operating Voltage | AC 220V 50Hz single phase |
| Maximum Power | Final design dependent |
| Thermocouple Configuration | • T1: Chamber temperature monitoring (Zone 1) • T2: Gas temperature control (400°C) • T3: Chamber temperature control (Zone 2) • T4: Load thermocouple (top position for crucible temperature measurement) |
| Lifting Mechanism | Sealed vertical lift system for positioning samples between heating zone (Zone 2) and cooling zone |
The vertical fluidized bed tubular furnace is meticulously crafted for CVD experiments focusing on powder surface deposition. It features a high-purity quartz tube, uniquely designed internally with a quartz boat and a porous quartz plate, which can be customized for pore size. Powder samples are placed on this plate, while gas is introduced from the bottom of the furnace tube. This setup allows the gas to flow through the porous plate, effectively suspending particles within the heating zone for optimal deposition experiments.
Note: It's crucial to ensure careful adjustment of gas flow rates to match particle size during experiments, as excessive flow can cause particles to bypass the heating zone.
Key Features:
Tailor-made porous quartz plate optimized for superior fluidization
Precision gas flow control mechanisms to ensure stable particle suspension
High-purity quartz construction guarantees chemical inertness and stability
Vertical configuration facilitates effective gas-solid interactions
| Parameter | Specification |
|---|---|
| Heating Zone Length | 440mm (customizable) |
| Furnace Tube Dimensions | Φ60×1000mm (customizable) |
| Tube Material | High-purity quartz tube with built-in 0.2mm porous quartz plate (customized) |
| Operating Temperature | ≤1100°C |
| Maximum Temperature | 1200°C |
| Temperature Sensor | Type N thermocouple |
| Temperature Control System | Intelligent 30-segment PID programmable control with auto-tuning function |
| Temperature Accuracy | ±1°C |
| Temperature Protection | Over-temperature and thermocouple break protection |
| Heating Rate | Recommended 0-10°C/min |
| Heating Elements | Resistance wire |
| Furnace Lining Material | Polycrystalline fiber with excellent insulation, high reflectivity and uniform temperature distribution |
| Flange | Detachable stainless steel vacuum flange |
| Sealing System | O-ring compression seal (reusable, good airtightness) |
| Fluidization Zone Features | 1. Reaction gas flows consistently through the reaction zone
2. Solid particles are efficiently suspended within the heating zone by gas flow
3. Openable design enables easy tube removal post-experimentation |
| Important Note | Adjusting gas flow according to particle size is vital to prevent bypassing of the heating zone |
| Additional Features | |
|---|---|
| Pressure Gauge | Mechanical pressure gauge at gas outlet |
| Shell Structure | Double-walled with air cooling system, openable design |
| Furnace Structure | Vertical configuration |
| Flow Meter | Hydrogen float flow meter for precise fluidization control |
Key Advantages:
Customizable porous plate to optimize fluidization processes
Precision temperature control with an accuracy of ±1°C
Quick-access design facilitates seamless sample handling
Versatile gas flow control catered for varying particle sizes
The Vertical Quenching Fluidized Bed Tube Furnace for 100mm Sample Heating is a marvel of engineering, featuring an innovative design where the furnace tube is masterfully placed vertically. Its heating elements are strategically arranged in an elegant circular pattern within the furnace chamber, ensuring optimal performance. This versatile equipment is tailored for a wide array of heat treatment processes such as quenching, annealing, and tempering of small steel components. It also excels in vertical CVD coating applications. Designed to operate seamlessly under both atmospheric and vacuum conditions, this equipment can effortlessly transition into a conventional tube furnace mode. Its adaptability makes it an ideal choice for university laboratories, leading research institutions, and enterprises engaged in small-batch production.
| Parameter | Specification |
|---|---|
| Max Temperature | 1200°C |
| Uniform Heating Zone | 120mm × 440mm (Customizable upon request) |
| Tube Diameter | 100mm (Customizable upon request) |
| Number of Heating Zones | Single zone (Customizable upon request) |
| Insulation Material | High-purity alumina fiber lining, reducing heat loss and ensuring high-temperature stability. |
| Shell Material | High-quality cold-rolled steel plate, electrostatic powder-coated for a hard and durable finish with excellent rust resistance. |
| Furnace Door | Side-opening |
| Main Controller | PID 30-segment programmable control Over-temperature alarm Thermocouple break alarm |
| Temperature Sensor | Type N thermocouple |
| Heating Element | Resistance wire |
| Heating Rate | 0-10°C/min |
Crafted with precision, this equipment employs a state-of-the-art resistance wire as its heating element, encased within a robust double-layer shell structure. It boasts a cutting-edge 30-segment programmable temperature control instrument, complete with phase-shift triggering and advanced thyristor control. The furnace chamber is constructed from high-quality alumina polycrystalline fiber material, while the durable furnace tube is composed of stainless steel. The ingeniously designed openable furnace door ensures effortless tube replacement, enhancing operational efficiency.
This cutting-edge high-temperature Vertical Tube Furnace delivers exceptional performance with features such as a remarkably uniform temperature distribution, a low surface temperature for enhanced safety, rapid heating and cooling rates, and outstanding energy efficiency.
| Parameter | Specification |
|---|---|
| Furnace Type | Vertical, openable |
| Furnace Material | Alumina refractory fiber |
| Heating Element | Resistance wire |
| Working Temperature | ≤1000°C |
| Heating Rate | Adjustable (0~10°C/min) |
| Heating Zones | Dual zones (preheating zone + high-temperature zone) |
| Total Zone Length | 200+200 / 300+300 / 400+400 mm (customizable upon request) |
| Tube Material | Custom stainless steel tube |
| Tube Diameter | 40, 50, 60, 80, 100, 120, 200 mm (customizable upon request) |
| Control Mode | Multi-segment intelligent PID programmable control, (reserved communication interface) |
| Metal Tube Length | 440mm + 380mm (customizable upon request) |
| Temperature Sensor | Type N thermocouple |
| After-Sales Service | 1-year warranty, lifetime maintenance (consumables such as high-temperature sealing rings, furnace tubes, and heating elements are not covered) |
| Customization | Fluidized bed version available upon request |
Introducing the Tube Quenching Furnace, a high-performance vertical vacuum tube quenching system that utilizes advanced molybdenum disilicide (MoSi2) heating elements. Its robust double-layer shell structure houses an 80mm-diameter corundum tube and a sophisticated liquid-sealed container, perfectly engineered for efficient sample quenching.
This pioneering device is engineered for excellence, enabling samples to swiftly transition from high-temperature conditions of up to an impressive 1700°C into an ice-water or oil bath within the liquid container during experiments. This capability makes it exceptionally suited for laboratory research focused on exploring material phase transformations and the intricate properties of microstructures.
| Parameter | Specification |
|---|---|
| Furnace Structure | (1) Double-layer shell with air cooling system keeps surface temperature below 50°C. (2) High-purity alumina fiber insulation throughout the furnace chamber. (3) Includes one corundum tube and a stainless steel sealing flange (pre-installed with needle valve and mechanical pressure gauge). (4) Sealed liquid container connected via a corundum tube (180mm limit) ensures contamination-free sample quenching. |
| Long-term Working Temp. | 800-1600°C |
| Max. Working Temp. | 1700°C |
| Heating/Cooling Rate | Below 1200°C: 5°C/min; Above 1200°C: 10°C/min |
| Heating Zone Length | 300 mm (customizable) |
| Heating Element | U-shaped MoSi2 rods |
| Thermocouple | Type B (PtRh-PtRh) |
| Chiller | Cools flange ends to protect seals |
| Temperature Controller | 1. PID control with 30-segment programming 2. Accuracy: ±1°C 3. Over-temp/thermocouple break protection (auto power cutoff) 4. Auto-tuning function |
| Furnace Tube | Material: Corundum (OD: 80mm; ID: 70mm; Length: 1000mm) Customizable. Tube plugs required before use to block thermal radiation. |
| Vacuum Flanges & Valves | 1. Top: Stainless steel flange with hook, sample ejection port, and thermocouple interface 2. Bottom: Gate valve + mechanical pressure gauge 3. Bottom flange includes gas inlet |
| Quenching Container | 1. Stainless steel liquid tank fixed below tube 2. Manual gate valve between tube and tank 3. Top flange: Hanging mechanism (max 1000g sample) 4. Push-release mechanism for sample quenching 5. Requires 5 PSI argon purge and open gate valve before release |
| Vacuum Pump | Standard: Stainless steel vacuum flange with valves. Vacuum range: 10 Pa (mechanical pump); 10<sup>-3</sup> Pa (molecular pump) |
Developed with precision by Kejia Electric Furnace, the 1600°C Small Vertical High-Temperature Tube Furnace is tailored for CVD experiments, particularly those involving powder surface deposition. The furnace chamber, crafted from pure, high-grade alumina fiber, provides seamless operation, pristine temperature control accuracy, superior thermal insulation, even chamber temperature distribution, and the flexibility for atmosphere introduction and vacuum extraction. This vertical tube furnace is a cornerstone in university laboratories and industrial research facilities, designed to support high-, medium-, and low-temperature CVD processes. Its applications range from the synthesis of carbon nanotubes and thin-film coatings on crystalline silicon substrates to diffusion welding of metal materials and meticulous heat treatment under vacuum or controlled atmospheres.
| Parameter | Specification |
|---|---|
| Furnace Tube Size | 960×900mm (customizable according to customer requirements) |
| Heating Zone Length | 300mm (customizable according to customer requirements) |
| Operating Temperature | 1500°C (long-term heating temperature) |
| Maximum Temperature | 1600°C |
| Temperature Control | Intelligent 30-segment programmable control (optional LCD touch screen) |
| Temperature Accuracy | ±1°C |
| Safety Protection | Over-temperature and thermocouple break protection |
| Heating Rate | Recommended 0~10°C/min |
| Heating Elements | Silicon molybdenum rods |
| Chamber Material | Polycrystalline ceramic fiber, dust-free, excellent insulation, high reflectivity, uniform temperature field, strong thermal shock resistance |
| Flange Connections | Equipped with two stainless steel vacuum flanges, pre-installed with mechanical pressure gauge and stainless steel stop valve |
| Sealing System | Silicone O-ring compression seal between furnace tube and flange, easy to disassemble and reusable, excellent airtightness |
| Vacuum Level | Dual-stage rotary vane pump: 10² Torr Molecular pump unit: 10 Torr |
| Tube Material | Alumina tube |
| Airtightness | 4.03×10³ Pa |
| Temperature Sensor | Type B thermocouple |
The Vertical Tube Atmosphere Furnace stands out with its remarkable design, facilitating rapid heating and cooling of samples under vacuum or protective atmospheres. Four-sided heating ensures a highly uniform temperature field, while its vertical configuration enhances gas exhaust efficiency. The furnace's vertical mounting on a mobile stand allows for effortless loading and unloading of tubes without compromising temperature uniformity, making it a marvel of engineering.
| Parameter | Specification |
|---|---|
| Furnace Tube Size | 950×1000mm (custom sizes available upon request) |
| Heating Zone Length | 440mm (customizable) |
| Operating Temperature | 1100°C |
| Maximum Temperature | 1200°C |
| Temperature Control | Intelligent 30-segment programmable control (optional LCD touch screen) |
| Temperature Accuracy | ±1°C |
| Safety Protection | Over-temperature and thermocouple break protection |
| Heating Rate | 0~10°C/min |
| Heating Elements | Resistance wire |
| Chamber Material | Polycrystalline ceramic fiber - dust-free, excellent insulation, high reflectivity, uniform temperature field, strong thermal shock resistance |
| Flange Connections | Standard with two stainless steel vacuum flanges, pre-installed with mechanical pressure gauge and stainless steel stop valve |
| Sealing System | Silicone O-ring compression seal between tube and flange - easy disassembly, reusable, excellent airtightness (maintains pressure gauge stability for 12 hours) |
| Vacuum Level | Dual-stage rotary vane pump: 10² Torr Molecular pump unit: 10 Torr |
| Gas Supply System | Equipped with float flow meter; customers can control gas flow rate using float or mass flow meter |
| Tube Material | Fused quartz tube |
| Airtightness | 4.03×10³ Pa |
| Temperature Sensor | Type N thermocouple |
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