Customization: | Available |
---|---|
After-sales Service: | on-Line Service |
Warranty: | One Year |
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Compact Tube Furnace System
(A benchtop thermal processing solution with advanced programmability and safety features)
Programmable thermal profiles: 30-segment ramp/soak programs
Precision temperature control:
PID auto-tuning with ±1°C accuracy
Maximum operating temperature: 1600°C
Integrated safety systems:
Over-temperature protection
Audible/visual alarms
Unattended operation capability
Vacuum/atmosphere operation:
Rotary vane pump for basic vacuum (10² mbar range)
Gas inlet for protective atmospheres (Ar/N/H)
Processing capabilities:
Annealing
Sintering
Thermal treatment
Typical Applications:
Materials research
Ceramic sintering
Catalyst preparation
Small batch heat treatment
Parameter | Specification |
---|---|
Equipment Name | 1600°C Compact Tube Furnace |
Model | KJ-T1600-80 (400) |
Display | Touch Screen |
Furnace Structure | Double-layer shell with air cooling system, sliding rail design |
Chamber Material | Alumina Fiber |
Tube Material | High-Purity Alumina |
Tube Diameter | Φ80mm (OD) (Customizable) |
Heating Zone Length | 400mm (Customizable) |
Maximum Temperature | 1700°C |
Continuous Operating Temp | ≤1600°C |
Temperature Control | - 30 programmable segments for heating/cooling/soak - PID auto-tuning with over-temperature & thermocouple failure protection - Alarm system for unattended operation |
Heating Rate | 0-1000°C: 0-10°C/min 1000-1600°C: 5°C/min |
Temperature Accuracy | ±1°C |
Thermocouple | Type S (Platinum-Rhodium) |
Heating Element | Silicon Carbide (SiC) Rods |
Safety Features | Over-temperature alarm, over-current protection, thermocouple break detection |
Vacuum System
Component | Specification |
---|---|
Pump | DRV-10 Rotary Vane Pump |
Connections | KF25 clamps & bellows for furnace-pump linkage |
Vacuum Level | -0.1 MPa |
Monitoring | Mechanical gauge |
Operation Mode | Manual control |
Feature | Specification |
---|---|
Flow Meter | Ion Flow Meter |
Gas Type | Nitrogen (Other atmospheres configurable) |
Valves | Pneumatic valves (Requires external air compressor) |
System Features:
This advanced tube furnace system features:
Heating Element: High-resistance heating wire for uniform thermal distribution
Dual-Layer Shell Structure: Enhanced insulation with air cooling to maintain low surface temperature
Intelligent PID Multi-Stage Program Control:
Phase-angle firing with SCR (Silicon Controlled Rectifier) power regulation
30 programmable temperature segments (ramp/soak/cool)
Chamber Design:
Alumina polycrystalline fiber lining for energy efficiency (±1°C uniformity)
High-purity quartz tube (contamination-free processing)
Performance Advantages:
Excellent thermal uniformity (balanced temperature field)
Rapid heating/cooling rates (up to 10°C/min)
Low surface temperature (<60°C at 1600°C operation)
Energy-saving operation (optimized thermal design)
Technical Note: SCR-controlled phase-angle triggering ensures precise power modulation while minimizing current surges. The alumina fiber insulation achieves <20% heat loss compared to conventional designs.
Technical Specifications - Laboratory Fluidized Bed Tube Furnace
Parameter | Specification |
---|---|
Product Name | Experimental Fluidized Bed Tube Furnace |
Model | KJ-TCVD1200-L80LB3 |
Furnace Access | Swing-open design |
Display | LED |
Chamber Material | Alumina fiber |
Heating Element | Premium alloy heating wire |
Maximum Temperature | 1200°C |
Operating Temperature | ≤1100°C (Lower temperature required when using metal containers) |
Heating Rate | ≤10°C/min |
Heating Zones | 3 independently controlled zones (continuous) |
Zone Length | 900mm (Customizable) |
Tube Material | High-purity quartz |
Sealing System | - Stainless steel vacuum flange with seals - Mechanical pressure gauge - Gas inlet/outlet ports - Top quick-release flange with thermocouple port - Bottom flange with load cell for weight measurement - Electronic differential pressure gauge (±10kPa range) - Temperature sensors at gas outlets |
Control System | Intelligent multi-segment PID programming |
Temperature Profiling | Custom time-temperature curves |
Safety Alarms | Over-temperature & thermocouple failure alerts |
Temperature Sensor | Type N thermocouple |
Gas Preheater | Installed at lower right (preheats gas to 1000°C max before injection) |
Flow Meters | 2-channel float flow meters (N/CO, manual adjustment) |
Special Configuration | 310S stainless steel sealed container (OD60mm/ID50mm/420mmL) with: - Inlet/outlet valves - Thermocouple port - Lifting mechanism for positioning in heating zone |
Working Temperature | ≤1500ºC | |||
Alumina Tube Diameter | Φ60 | Φ80 | Φ100 | Φ120 |
Heating Zone Length | 300/440/500/600mm (Customizable according to customer requirements) | |||
Insulation Layer | High-purity alumina ceramic fiber | |||
Heating Rate | 0-10ºC/min | |||
Temperature Control Accuracy | ±1ºC | |||
Temperature Sensor | Type B Thermocouple | |||
Heating Element | Silicon Carbide Rod | |||
Sealing Component | Flange | |||
Accessories | Gloves, Crucibles, Tongs, Crucible Hooks | |||
Others | Vacuum Pump, Gas Mixing System with Mass Flow Meter or Float Flow Meter |
More specifications can be customized based on actual requirements.
This mini tube furnace is primarily used for industrial applications such as vacuum sintering, protective atmosphere sintering, vacuum deposition, CVD experiments, and material composition analysis. It is suitable for processing rare earth materials, electronic lighting components, crystal annealing, bioceramics, electronic ceramics, special alloys, magnetic materials, precision casting, and metal heat treatment.
Parameter | Specification |
---|---|
Display Type | Digital Display |
Working Temperature | ≤1000ºC |
Heating Rate | Recommended 0~10ºC/min |
Heating Zone Length | Single 200mm (Customizable) |
Temperature Control Accuracy | ±1ºC |
Furnace Tube Size | Φ50×600mm (Customizable) |
Heating Element | Resistance Wire |
Thermocouple | Type N |
Temperature Control | PID Auto Control via SCR Power Regulation |
Programmable Heating Curves | 30 Steps |
Sealing Flange | Stainless Steel Vacuum Flange with Valve & Mechanical Pressure Gauge |
Chamber Pressure | Slight Positive Pressure (Max 0.02MPa) |
Chamber Material | Alumina Fiber |
Parameter | Specification |
---|---|
Chamber Material | Alumina polycrystalline fiber |
Tube Size | Φ25×1400mm (customizable) |
Heating Zone Length | 700mm (customizable) |
Tube Material | Corundum |
Working Temperature | ≤1600ºC |
Maximum Temperature | 1700ºC |
Temperature Accuracy | ±1ºC |
Temperature Control | Intelligent 30-segment PID programmable control |
Safety Protection | Over-temperature and thermocouple failure protection |
Sealing Method | Dual stainless steel vacuum flanges with mechanical pressure gauge and stainless steel stop valve; KF quick-connect on one end |
Gas System | 304 stainless steel flanges at both ends with high-temperature rubber seals; gas inlet/outlet ports; pressure gauge mounted on flange; precision needle valve for gas flow control (compatible with H, Ar, etc.) |
Heating Rate | Recommended 0-10ºC/min |
Heating Elements | Premium silicon-molybdenum rods |
Temperature Sensor | Type B platinum-rhodium thermocouple |
Warranty | 12-month warranty; lifetime maintenance (excludes consumables like tubes & heating elements) |
Parameter | Specification |
---|---|
Furnace Structure | Double-walled housing with air cooling system |
Chamber Material | High-purity alumina polycrystalline fiber formed by Japanese vacuum-adsorption technology, offering excellent thermal insulation, high reflectivity, and uniform temperature distribution |
Max Temperature | 1200ºC |
Continuous Operating Temp | ≤1100ºC |
Heating Rate | Recommended ≤10ºC/min |
Tube Material | High-purity quartz |
Tube Dimensions | Total length 1200mm (estimated dimensions, final size may vary) • Central section with welded material plate • Customizable per customer requirements |
Heating Zone Length | 440mm (customizable) |
Temperature Control | AI-based PID control system with: 1. 30-segment programmable heating/cooling 2. ±1ºC accuracy 3. Over-temperature & thermocouple failure protection 4. Auto-tuning function |
Heating Elements | Alloy resistance wires |
Temperature Sensor | Type N thermocouple |
Additional Features | • 360° rotation (0-15 rpm adjustable speed) • 0-15° tilt adjustment |
Flow Meters | Dual digital mass flow controllers (MFC): • MFC1 range: 0-10 SLM • MFC2 range: 0-10 SLM • 2 gas channels • Accuracy: 0.2% • 1/4" ferrule fittings • Precision humidifier for gas mixing • Independent stainless steel needle valves per channel • Touchscreen flow rate adjustment |
Steam Generator | Operating conditions: • Ambient temp: 0-50ºC • Water requirement: Distilled/deionized (ultrapure) water • Gas requirement: Solid-free, non-corrosive to 304 stainless steel • Operating pressure: ≤0.1MPa (design ≤0.2MPa) |
This vacuum tube furnace reaches a maximum temperature of 1200ºC with continuous operation at 1100ºC, featuring vacuum capability. The double-walled furnace structure incorporates an air cooling system to automatically maintain safe exterior temperatures.
The chamber's advanced materials deliver exceptional thermal insulation, high reflectivity, and outstanding temperature uniformity, making it an ideal heating solution for laboratories and research institutions.
Parameter | Specification |
---|---|
Furnace Structure | Double-walled housing with air cooling system for automatic temperature control |
Chamber Material | High-purity alumina polycrystalline fiber formed by Japanese vacuum-adsorption technology |
Max Temperature | 1200ºC |
Continuous Operating Temp | ≤1100ºC |
Heating Rate | Recommended ≤10ºC/min |
Tube Material | High-purity quartz |
Tube Dimensions | OD: 100mm × ID: 92mm × Length: 1000mm (Requires tube plugs to prevent thermal radiation, customizable) |
Heating Zone Length | 440mm (customizable) |
Flange | Stainless steel sealing flange with quick-release mechanism, equipped with precision needle valve |
Temperature Control | AI-based PID control system with: • 30-segment programmable heating/cooling • ±1ºC accuracy • Over-temperature & thermocouple failure protection • Auto-tuning function |
Heating Elements | Resistance wires |
Temperature Sensor | Type N thermocouple |
Gas Ports | Flange includes vacuum connection port and gas inlet/outlet |
Vacuum Pump | Rotary vane pump DRV10 (2L/S) |
Ultimate Vacuum | 10Pa |
Vacuum Gauge | Digital vacuum gauge for real-time monitoring |
Flow Meter | Single rotameter |
Parameter | Specification |
---|---|
Furnace Structure | Double-walled housing with air cooling system |
Chamber Material | High-purity alumina polycrystalline fiber formed by Japanese vacuum-adsorption technology, featuring excellent thermal insulation, high reflectivity and uniform temperature distribution |
Continuous Operating Temp | ≤1000ºC |
Heating Rate | Recommended ≤10ºC/min |
Tube Material | Stainless steel |
Tube Dimensions | OD: 102mm × Wall thickness: 10mm × Length: 1000mm (Customizable) • Tube plugs must be installed before operation to prevent thermal radiation |
Heating Zone Length | 440mm (Customizable) |
Flanges | • CF-100 flanges welded at both ends with oxygen-free copper gaskets • Water-cooled flange design • Equipped with analog pressure gauge, shut-off valve, pressure sensor and relief valve |
Pressure Sensor | Digital pressure gauge (0-1MPa range) with programmable high/low pressure alarms |
Pressure Relief Valve | Automatic relief valve with programmable pressure setting |
Temperature Control | AI-based PID control system with: 1. 30-segment programmable heating/cooling 2. ±1ºC accuracy 3. Over-temperature & thermocouple failure protection 4. Auto-tuning function |
Heating Elements | Aluminum alloy resistance wires |
Temperature Sensor | Type N thermocouple |
Gas Ports | Vacuum connection and gas inlet/outlet ports on flanges |
Flow Meters | Three rotameters mounted on top panel |
Vacuum System | Rotary vane pump with digital vacuum gauge |
Parameter | Specification |
---|---|
Furnace Structure | Dual-tube design |
Heating Zone Length | 300mm (customizable) |
Tube Dimensions | Ø60×1200mm (customizable) |
Operating Temp | ≤1000ºC |
Control System | 30-segment PID programmable controller |
Temperature Accuracy | ±1ºC (with over-temperature & thermocouple failure alarms) |
Heating Rate | 0~10ºC/min |
Heating Elements | High-temperature alloy wires |
Gas System | Vacuum capable; compatible with N, H, etc. (valve-controlled) |
Temperature Sensor | Type N thermocouple |
Housing Structure | Double-walled design |
Special Safety Features of Alloy Tubes:
The alloy furnace tubes maintain excellent ductility at 1000ºC under normal pressure. If internal pressure exceeds rated limits (beyond the alloy's long-term strength), the tube undergoes creep deformation rather than brittle fracture - gradually developing a controlled crack to safely release gas. This unique failure mode prevents explosive ruptures, instead forming a visible bulge before controlled gas release.
Additional Specifications:
Sealing Method: Welded flanges at both ends with oxygen-free sealing rings
Pressure Gauge: Digital display with programmable high/low pressure alarms
Pressure Relief: Spring-adjustable safety valve for automatic pressure regulation
Cooling System:
Cooling fans at both ends
Dedicated radiators along tube sides
Maintains safe temperatures at flanges/gas connections
Vacuum Monitoring: Digital vacuum gauge
Flow Control: Rotameter
The heating elements of the high-temperature tube furnace utilize high-temperature resistance wires, while the furnace chamber insulation is made of polycrystalline fiber material, offering excellent thermal insulation, durability, high tensile strength, no impurity spheres, and high purity, with significantly better energy efficiency compared to domestic fiber materials.
The entire furnace body adopts a double-layer inner shell structure with an air gap in between, ensuring that even when the chamber reaches its maximum temperature, the outer surface remains safe to touch without any scalding sensation.
This high-temperature tube furnace can perform heat treatment on samples in high-pressure oxygen or inert gas atmospheres, with a maximum temperature of up to 1000°C. Therefore, it serves as a cost-effective experimental tool for research on superconducting materials and dielectric materials.
Parameter | Specification |
---|---|
Heating Zone Length | 440mm (effective size) (customizable) |
Tube Dimensions | OD: 80mm * ID: 70mm * Length: 1000mm (customizable) |
Operating Temperature | ≤1000ºC |
Temperature Control | 30-segment PID programmable automatic control |
Temperature Accuracy | ±1ºC (with over-temperature and thermocouple failure alarm) |
Heating Rate | 0~10ºC/min |
Heating Elements | Resistance wires |
Compatible Gases | Nitrogen, hydrogen and other inert gases |
Temperature Sensor | Type N thermocouple |
Housing Structure | Double-wall structure |
Tube Material | Special alloy that can withstand 1000ºC at normal pressure with good ductility. When internal pressure exceeds the maximum tolerance (beyond the alloy's long-term strength), the tube undergoes creep deformation rather than brittle fracture, gradually developing cracks to release gas. This means even under excessive internal pressure at high temperatures, instead of exploding, the tube will first bulge and then develop cracks to safely vent gas. |
Flange Specifications | Both tube ends are welded with flanges using oxygen-free sealing rings |
Pressure Relief Device | Adjustable safety range by replacing springs |
Cooling System | When pressure exceeds set range, the relief valve automatically vents gas to reach preset pressure |
Parameter | Specification / Description |
---|---|
Furnace Tube Size | Ø50×600mm (Customizable according to customer requirements) |
Heating Zone Length | 200mm (Customizable according to customer requirements) |
Furnace Material | High-purity alumina fiber |
Maximum Working Temperature | 1200°C |
Normal Working Temperature | ≤1100°C |
Temperature Control | PID control, supports 30-segment heating/cooling programs Accuracy: ±1°C Over-temperature & thermocouple break protection |
Heating Rate | 0~10°C/min |
Heating Element | Resistance wire |
Vacuum Sealing System | KF flange sealing at both ends, silicone O-ring |
Temperature Sensor | Type N thermocouple |
Furnace Tube | Quartz tube |
This furnace features molybdenum disilicide (MoSi) heating elements and a double-layer shell structure with a 30-segment programmable temperature control system, utilizing phase-shift triggering and thyristor (SCR) control. The chamber is constructed with alumina polycrystalline fiber insulation, and an air-cooling system between the double shells ensures rapid heating and cooling. A support stand beneath the tube effectively prevents high-temperature deformation or cracking at both ends.
The furnace supports pre-vacuum pumping and can introduce various gases, including argon (Ar), nitrogen (N), oxygen (O), carbon monoxide (CO), and ammonia decomposition gas. Its advantages include:
Uniform temperature distribution
Low surface temperature
Fast heating/cooling rates
Energy efficiency
It is an ideal solution for protected atmosphere sintering, gas reduction, and other controlled-environment processes in universities, research institutes, and industrial laboratories.
Widely used in ceramics, metallurgy, electronics, glass, chemical engineering, machinery, refractory materials, specialty materials, and construction materials for:
Powder calcination
Ceramic sintering
High-temperature experiments
Material processing
Atmosphere sintering & reduction
CVD experiments
Vacuum annealing
Parameter | Specification |
---|---|
Working Temperature | 1500°C |
Maximum Temperature | 1600°C |
Furnace Tube Size | Φ60×1000mm (Customizable) |
Heating Zone Length | 300mm (Customizable) |
Temperature Control System | PID control, 30-segment programmable |
Temperature Protection | Over-temperature & thermocouple break alarm |
Temperature Accuracy | ±1°C |
Heating Rate | 0~10°C/min |
Vacuum Sealing System | Standard stainless steel vacuum flange with inlet/outlet valves |
Heating Element | Molybdenum disilicide (MoSi) rods |
Temperature Sensor | Type B platinum-rhodium thermocouple |
Furnace Tube | High-purity alumina ceramic tube |